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The
efficient cold smoking is done in the confines of a closed chamber,
with a smoke source at the lower end and a went at the upper end,
when the following requirements are fulfilled (a-d):
(a)
Smoke source must function safely for extended periods of time using
a variety of green hard-woods, hardwood chips, or sawdust. Maple,
hickory, apple, birch, ash, oak, and dry willow all give excellent
flavor; my favorite was apricot, years ago, when the tree died in
our garden. The traditional smoke for hams in US is from green
hickory wood and hickory sawdust. Softwoods, such as spruce, pine,
cedar or fir are not recommenced, even for starting the fire,
because their smoke makes a black, sooty deposit on the meat, with
unpleasant flavor. (I often do an exception of the rule: at the very
end of smoking process, I apply a short burst of pine smoke, ten
minutes or so, just to "visually improve" the smoked
meat.) Plywood and all treated wood must be excluded because of the
poisonous gases from glue, sealants and paint. When starting the
fire with some more combus-tible staff, like hardwood shavings,
flying ash should be avoided.
(b)
Smoke chamber interior should stay at temperatures never exceeding
850F (300C), preferably at 70 to 800F
(20 to 250C). This requirement can be accomplished either
as a large smokehouse with a small fire or a smoke source outside
the smoke chamber when cooling of the smoke is achieved along the supply conduit.
(c)
Smoke flow should be steady and uniform over the meat. This requires
vent (or vents) positioned on the top or high on the sides of the
smoke chamber to keep the smoke-laden air moving in the entire
volume of the chamber and to prevent too dense an accumulation of
smoke, and even soot or creosote, on the meat. Circular chamber
design (barrel) has advantages on this point and baffles could be
introduced to control the smoke flow. A bottom vent near the smoke
source helps control air, smoke, and heat flow over the meat; it is
particularly important when the periods of smoking and air venting
are alternated during the prolonged cold smoking process.
(d)
Smoke chamber must have some means of placing the meat, either on
racks (to lay the more tender fish fillets and fragile meat) or
suspended from adjustable pegs and hooks. Metal mesh (screen) covers
and stoppers to fit the vents and other chamber openings should make
the chamber being both fly-proof and rodent-proof.
There
is an extensive list of smokers and smokehouses built by
professional and do-it-yourself builders. So, beside the dedicated
smokehouses, there are boxes, barrels, chimneys, old refrig-erators,
chicken houses, backyard barbecues, and tool sheds all successfully
converted into smokers or smokehouses. Below
is a drawing of a walk-in smoker; see more on the next
page. |